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Plan 62 Industrial Pump Seal Quench System for High Temp & Cryogenic Conditions
API 682 Plan 62 is an atmosphere-side quench system for single mechanical seals. It adopts steam, nitrogen or clean water to avoid coking, crystallization and icing, extending mechanical seal service life for industrial pumps.
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Plan 62

API 682 Plan 62 Seal Support System Introduction

  1. Definition & Working Principle

API 682 Plan 62 is an atmosphere-side quench support system for single mechanical seals.

It introduces low-pressure external fluid (steam / nitrogen / clean water) to the outboard (atmosphere side) of the mechanical seal, forming a barrier to control temperature and prevent scaling, coking and crystallization.

  1. System Components

Quench Inlet (Q): Connection for external low-pressure fluid supply.

Bushing / Throttle Bushing: Mandatory part; retains quench fluid, limits leakage and protects the bearing housing.

Drain Port (D): Discharges excess quench fluid and impurities.

Valves & Check Valve: Stabilize pressure and prevent backflow.

  1. Working Process

Low-pressure quench fluid enters the outboard seal chamber from the quench inlet.

The fluid forms an isolation barrier between the seal face and ambient atmosphere.

It cools / warms the seal and washes away solids, coke and crystals.

Excess fluid and contaminants are drained through the discharge port.

  1. Common Quench Media & Functions

Low-pressure Steam (Most Used): For high-temperature hydrocarbon services (residue oil, bitumen); prevent coking and sticking.

Nitrogen: For cryogenic services (liquefied hydrocarbon); prevent icing and oxidation, isolate air.

Clean Water: For medium-temperature easy-to-crystallize media (brine, lye); cooling + prevent salt precipitation.

  1. Typical Applications

High-temperature hydrocarbon pumps: crude oil, residual oil, thermal oil.

Easy crystallization / salting media: caustic soda, brine, urea.

Cryogenic pumps: LNG, liquid ammonia.

Corrosive media: isolate air to reduce corrosion.

  1. Advantages & Disadvantages

Advantages

Simple structure, low cost and easy maintenance.

Effectively prevent coking, crystallization and icing; greatly extend seal service life.

No contamination to process fluid.

Disadvantages

Only applicable to single mechanical seal; cannot stop process media leakage to atmosphere fundamentally.

Continuous external fluid supply required, with ongoing operating cost.

Throttle bushing is mandatory; otherwise quench fluid will leak and lose efficacy.

  1. Key Operation Notes

Keep quench pressure stable at suitable range.

Throttle bushing installation is required; small clearance design avoids fluid entering bearing housing.

Keep drain line unobstructed to avoid liquid accumulation and backflow.

 

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